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How to Make Polymer Clay Mokume Gane Cabochons for Jewelry

Margaret Schindel has designed, created and sold one-of-a-kind and custom handcrafted jewelry for decades. She loves sharing her techniques.

An assortment of polymer clay mokume-gane cabochons for jewelry making

An assortment of polymer clay mokume-gane cabochons for jewelry making

A 20th-Century Interpretation of a 17th-Century Decorative Metalworking Technique

Polymer clay mokume gane—or, more accurately, polymer clay mokume—is an extremely popular polymer clay technique that creates elegant and sophisticated patterns yet is surprisingly easy to do. It is an adaptation of mokume gane, a very beautiful and difficult 17th-century Japanese decorative metalworking technique. The authentic technique can be done only by extremely skilled metal artists who have had many years of experience learning and perfecting this complex art form.

Fortunately, the polymer clay mokume technique inspired by this ancient form of decorative metalworking is easy enough that even someone who has only beginner clay skills can achieve extraordinary, unique, patterned veneers even on the first try.

Adapting the Metal Technique to Polymer Clay: Nan Roche, Tory Hughes, Lindly Haunani, Celie Fago, and Julie Picarello

Nan Roche's 1991 book, The New Clay: Techniques and Approaches to Jewelry Making, was the first introduction to her innovative adaptation of the traditional mokume gane technique for use with polymer clay. In subsequent years, many other top polymer artists (particularly Tory Hughes, Lindly Haunani, Celie Fago, and Julie Picarello) created and shared their own distinctive variations.

A selection of coordinating polymer clay mokume gane cabochons made from the same stack or billet

A selection of coordinating polymer clay mokume gane cabochons made from the same stack or billet

Polymer Clay vs. Traditional Mixed-Metal Mokume Gane

In the traditional metalworking technique, contrasting color metal sheets are layered and then compressed to laminate them permanently into a solid metal billet. Then the billet is distorted by drilling holes, carving, forging, etc., which also exposes the distinctive patterns as different portions of the layers are exposed on the surface of the metal billet.

In the polymer clay interpretation, contrasting color sheets are layered and then compressed to laminate them permanently into a solid clay billet. Then the billet is distorted in one of many possible ways, which can include impressing it with a deep relief texture sheet or stamp or poking holes through the layers with skewers, pen caps, screwdrivers, blades, shape cutters, etc. If holes are poked through the layers, they may be left open or plugged with polymer clay.

If desired, the areas in between the holes (plugged or not) may be pressed down to create hills and valleys, further distorting the layers. The billet is compressed again, and very thin slices are shaved off to reveal the patterned cross-sections of the stack, each new slice revealing a slightly different pattern as different parts of different layers are exposed. These paper-thin slices are applied in an overlapping pattern (collage) to a solid color polymer clay base as a decorative veneer before curing in an oven.

Polymer clay mokume gane brooch and earrings set

Polymer clay mokume gane brooch and earrings set

New to Polymer Clay? Watch This Helpful Video on Basic Techniques

If this is your first time working with polymer clay, it's important to understand the basic techniques for conditioning polymer clay (by hand and/or with a dedicated pasta machine used exclusively for polymer clay), how to mix custom colors from two or more commercial clay colors, choosing a suitable work surface, rolling out the clay, and how to clean a pasta machine dedicated to polymer clay.

This short video, "Sculpey Polymer Clay - Getting Started", will give you a quick overview of these basic techniques. It was produced by the folks at Polyform (the manufacturer of Premo and Sculpey brands) and focuses on Sculpey, but applies equally to any brand.

Polymer Clay Mokume Gane Cabochons Step-by-Step Tutorial

Don't be intimidated by the length of this tutorial. I've included a lot of tips and photos to help you achieve a beautiful result, even if you have never tried the polymer clay mokume gane technique or made polymer clay cabochons before.

Close-up view of polymer clay mokume gane veneer on metal necklace centerpiece

Close-up view of polymer clay mokume gane veneer on metal necklace centerpiece

Step 1: Condition, Roll Out, and Trim the Polymer Clay Sheets

Choose three to six colors of polymer clay that will complement one another but also contrast well.

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You can use polymer clay colors straight out of the package, if you wish, but I prefer to blend several colors of clay into my own custom shades so that my mokume gane veneers don't look like anyone else's. Using opaque clay colors will produce a very different effect than using pieces of translucent clay that have been lightly tinted with small amounts of opaque colors. You also can use metallic or pearl clay, either by itself or blended with opaque or translucent clay colors for even more custom color variations. (You need only a tiny pinch of opaque clay to tint the translucent clay.)

Condition and roll out approximately 0.5 oz of each color or color blend you wish to use (1/4 of a 2 oz. block or 1/2 of a 1 oz. bar). Always condition the lightest color (or translucent, then white, then your lightest color, if you are using translucent and/or white) first and then move to the next-lightest color, ending with the darkest color of clay you are using.

How to Condition to Polymer Clay by Hand

Squeeze the clay in your fist as hard as you can, which will elongate it a bit. Then hold it horizontally between your palms and compress the ends toward the center. Repeat several times until the clay starts to soften and get warmer. Then roll it firmly between your palms into a ball and then a snake. Fold the snake in half and twist it as shown in the photo, and then roll it back into a ball and repeat until the clay is warm, smooth, flexible and supple has a slight sheen.

I recommend that you condition no more than 1/2 oz. of polymer clay at a time by hand. If you need to condition a larger amount, condition several smaller amounts, compress them together, and repeat the conditioning motions a few times until everything is homogeneous. Roll the conditioned clay into a ball and then flatten and compress it between your hands into a thick, squarish patty.

Use a baby wipe (or a paper towel moistened with some inexpensive hand lotion) to clean the clay off your hands, then fold the baby wipe or lotion-infused paper towel sheet into a pad and draw each side of your blade across it to wipe off the clay residue. If you used hand lotion rather than a baby wipe, wipe off the excess lotion from your hands and blade with a dry paper towel.

Condition the remaining colors of clay, from the lightest color to the darkest, cleaning your blade after working with each color.

Twisting a folded polymer clay snake as part of the conditioning process

Twisting a folded polymer clay snake as part of the conditioning process

How to Roll out the Clay by Hand

Place the conditioned clay patty on your rolling surface (a sheet of glass or wax paper or a smooth ceramic tile or marble slab all work well, as does a piece of smooth non-stick sheet such as Teflon or Paraflexx) and lay a fresh sheet of wax paper on top of it. Use a clay roller or brayer to roll the sheet to an even thickness of approximately 2.5 mm (3/32"). You can use stacks of playing cards or clay rolling frames to help you roll out the clay sheet to an even thickness.

How to Condition the Clay With a Pasta Machine

Slice the clay into 1/4" thick slices and place them on a piece of deli wrap paper or waxed paper with the edges overlapping slightly. Press the overlapping edges so the slices stick together. Set a polymer clay-dedicated pasta machine to its thickest roller setting, lift the attached, overlapped slices and pass the clay through the rollers.

Feeding overlapping polymer clay slices through the pasta machine

Feeding overlapping polymer clay slices through the pasta machine

Fold this thinner, smoother sheet of clay in half and pass it back through the rollers, feeding the folded edge through the rollers first to avoid trapping air between the layers. Adjust the rollers to the next-thickest setting and repeat several more times until the clay is smooth, soft, and pliable.

Feeding u-fold of polymer clay through the pasta machine

Feeding u-fold of polymer clay through the pasta machine

How to Roll out the Clay With a Pasta Machine

Adjust the rollers to the third-thickest setting on the Atlas 150 pasta machine (or to approximately 3/32" or 2.5 mm if you are using a different brand or model of pasta machine) and pass the sheet through once or twice more.

Repeat with the remaining colors of clay.

Trim the sheets to uniformly-sized squares or rectangles with a clay blade or a tissue blade and wipe off the clay residue from the blade as before.

Photo: Conditioned polymer clay being rolled through a pasta machine. Credit: Margaret Schindel

Photo: Conditioned polymer clay being rolled through a pasta machine. Credit: Margaret Schindel

Make the Polymer Clay Sheets Thin for Your Mokume Gane Stacks

For the purpose of this tutorial, I kept the sheets thick so you could see the layers clearly in the photos. When you make your own polymer clay mokume gane, be sure to make the layers thinner than the ones shown in these photos. Thin layers allow more of the colors to show in each slice when you shave the stack and usually produce much nicer patterns than stacks made with thick layers.

Conditioned, rolled and trimmed polymer clay sheets for mokume gane veneer

Conditioned, rolled and trimmed polymer clay sheets for mokume gane veneer

Choosing Polymer Clay for Mokume Gane

The best polymer clay to use for mokume gane is a formula that is fairly firm and is very strong after curing. Two that I have used and recommend highly are Premo Sculpey and Kato Polyclay.

Premo Sculpey

I highly recommend getting the Premo! Sculpey 24 Color Sampler set, which includes 1 oz. blocks (half the size of the regular 2 oz. blocks from this brand) in a mix of regular Premo Sculpey and Premo Sculpey Accents effects colors. It's a super value and a terrific way to try out a wide variety of colors so you know which colors you want to buy in full-size blocks. Even if you already own an assortment of Premo Sculpey polymer clay colors, this is a really inexpensive way to expand your color palette.

Cernit

Cernit is quickly becoming one of my favorite polymer clay brands. It's a great consistency, soft enough to condition easily, and also firm enough for making polymer clay canes. The Cernit translucent is especially good, and clearer than most others when sliced very thinly, so it's perfect for mokume gane.

The biggest issue with this brand is that some of the shades, especially the opaque ones, darken significantly after they are baked. I recommend making small color sample chips for each color to keep as a reference, so you can predict whether, and how much, each color will change when it's baked.

Making the color sample chips is very easy.

  1. Condition a small amount of each color of clay and roll it out to a medium thickness.
  2. Cut out a small shape (circle, square, star, whatever you prefer) from each color, using a shape cutter or a shape template and needle tool. Place them on your baking surface. (I usually bake mine on glazed, flat ceramic tiles that I've topped with pieces of parchment paper cut to size.)
  3. Draw a simple map that shows how the shapes are laid out on the baking surface and the color of each shape on the map. It can be helpful in matching each baked sample chip to the correct clay color, which can be a bit tricky if some of the colors darken significantly during baking.
  4. Bake and cool the pieces, then label each one with the exact color name from the packaging.
  5. You can drill a hole near the edge of each piece and thread them on a cord or chain to keep them together, or glue them to hole-punched paper and store them in a notebook, which lets you label the color name for each chip on the page, instead of directly on the baked sample.

Kato Polyclay

Kato Polyclay was developed to the demanding specifications of world-renowned polymer clay artist Donna Kato to meet the needs of professional polymer clay artists. Kato Polyclay doesn't make a huge selection of colors like the Premo Sculpey line because most professional artists prefer to mix exactly the colors they want from a smaller number of clear, saturated hues that they can blend to the desired shade and degree of transparency or opacity they prefer for a particular project. Kato Polyclay is a very firm clay, which makes it a bit harder to condition but also allows it to be sliced very cleanly with minimal distortion - an important consideration when slicing patterned canes or shaving slices of a polymer clay mokume gane stack. Another characteristic of this clay is that it can be baked at a higher temperature than most other brands and formulas and the cured polymer clay is extremely strong.

Choosing Clay Blades and Tissue Blades

There are two types of thin, long, sharp blades commonly used for slicing polymer clay. Regular clay blades can be rigid or flexible. The rigid blades are good for cutting unwrapped blocks of clay into slices for conditioning, or for making straight cuts. There is also a wavy version, called a ripple blade, for making decorative cuts.

Tissue blades are extremely sharp. Their intended primary use is medical, cutting extremely thin, extremely precise slices of human or animal tissue for examination or testing. If your fingers accidentally get too near the cutting end of this blade, it can slice right through to the bone! So, always treat real tissue blades with your full attention and respect, and mind how and where you are holding them. (Sometimes clay blades are marketed as tissue blades, so I recommend buying ones made by reputable manufacturers of medical and scientific tools and supplies.)

I recommend saving your tissue blades to use only for shaving slices from a mokume gane stack or cutting very thin slices from a polymer cane. When a tissue blade loses its initial razor-sharp edge, replace it with a new one. You can save the old one like a regular clay blade.

Always clean your clay blades and tissue blades thoroughly after each use. Fold a paper towel into a thick pad, wet it with rubbing alcohol or isopropyl alcohol, then draw each side of the blade firmly against the alcohol-soaked pad. Important: Do not fold the alcohol-soaked paper towel around the edge of the blade and try to clean both sides of the blade at once, especially if you are cleaning a tissue blade, since it can slice through the folded paper towel and into your hand.

Tip: I like to color the unsharpened edge of the blade on both sides with bright red nail polish or model paint (e.g., Testors brand) or cut a narrow strip of electrical tape the same length as the blade and fold it over the unsharpened edge. That way I can tell at a glance which is the safe edge and which is the sharp edge before touching the blade.

Always Use a Pasta Machine Dedicated Exclusively to Polymer Clay Use

If you plan to make more than the occasional piece in polymer clay, you'll want to own a polymer clay-dedicated pasta machine. If you want to make pasta also, you'll need a separate machine dedicated exclusively for food use. Never let uncured polymer clay touch anything that will touch food.

Choosing a Dedicated Pasta Machine for Polymer Clay Use

You can buy inexpensive pasta machines or even clay rolling machines that are essentially cheap pasta machines. But if you're going to be working with polymer clay often, I think it's well worth investing in a good quality pasta machine and taking good care of it with regular cleaning and maintenance.

The machine used by most professional polymer clay artists is the Marcato Atlas 150 pasta machine or the newer, wider Marcato Atlas 180 model. This top quality Atlas pasta machine is the universal standard for conditioning polymer clay and rolling out even sheets of clay. The Atlas 150 costs more than cheaply made machines from some craft and clay manufacturers, but it's also much better made and more durable, and it will work reliably for many years if you care for it properly. If you plan to work with polymer clay frequently, it's an investment that will pay for itself quickly.

It's also the standard reference when instructions specify pasta machine settings (i.e., roller width settings), since different pasta machines have different numbering systems and different roller width settings. When a polymer clay book or project tells you to roll out the clay "at a #3 setting", for example, it almost always refers to the #3 setting on the Atlas 150 pasta machine. Different pasta machines have different roller widths as well as settings, so if you use the #3 setting on a different pasta machine, the clay may not be the correct thickness for the project you're making

Step 2: Apply Silver Leaf, Copper Leaf, or Gold Leaf to Some or All of the Polymer Clay Sheets (Optional)

Many polymer clay artists like to include layers of metallic silver, copper, or gold leaf as part of their mokume gane clay stacks. Genuine gold, copper or silver leaf can be used, but because the cost is so high most casual polymer clay users prefer to use composition metal leaf, which also comes in beautiful variegated patterns. Using metal leaf in polymer clay mokume gane is especially effective when using tinted translucent clays rather than saturated opaque colors, but it can add a striking accent to opaque mokume gane veneers as well.

  • Carefully place the trimmed polymer clay squares or rectangles on a sheet of metal leaf. Place the squares very close together to avoid wasting the metal leaf. The metal leaf will adhere to the polymer clay on contact, so be careful in your placement of the polymer squares or rectangles. Try to fit as many of them as possible on a single sheet of leaf. If necessary, use any leftover leaf plus a second sheet to cover any remaining squares or rectangles of polymer clay, or leave some of the polymer colors plain.
  • Cover each clay-covered sheet of metal leaf with a smooth sheet of wax paper and roll across the clay squares or rectangles so that the underside of the clay adheres evenly to the metal leaf. Remove the wax paper.
  • Trim the metal leaf around each polymer clay square or rectangle. You can use a very sharp craft knife, such as an X-ACTO with a new blade, or a tissue blade. (Make sure to put in a fresh blade before trimming the metal leaf; a sharp blade is less likely to tear the fragile leaf than a used blade.) Alternatively, if the leaf has been adhered to the clay securely, you can just tear it in between the polymer clay squares or rectangles.
  • Turn over the trimmed clay sheets so the metal leaf faces up, as shown in the lower right-hand square of bright blue clay in the previous photo.
Applying composition gold leaf to trimmed polymer clay sheets

Applying composition gold leaf to trimmed polymer clay sheets

Step 3: Stack and Compress the Polymer Clay Layers

Decide the color order for the stacked layers. Aim for the maximum contrast between adjacent layers and also a strong color contrast between the bottom and top layers, since they will be adjacent when the stack is halved and re-stacked in the next step.

Stack the polymer clay rectangles, with the gold leaf facing up on any leafed layers. After you add each new layer, cover the stack with a clean sheet of wax paper and roll across it with a clay roller or brayer to adhere the layers. Press lightly when rolling to avoid breaking up the sheets of gold leaf too much. If the stack starts to get longer or wider, gently compress the sides of the stack to bring it back to its original footprint.

After the last sheet has been added you should have a single block of laminated layers. Trim the edges, if desired, and reserve these clay trimmings.

Again, keep in mind that I made the layers in the stack thicker for this tutorial so that you could see them more easily in the photos. You do NOT want to make your own stack layers this thick!

Stacked gold leaf-covered polymer clay sheets

Stacked gold leaf-covered polymer clay sheets

Step 4: Halve, Stack, and Compress the Layers Again

Cut down through the center of the mokume stack so you have two identical halves. Stack the halves to make a new stack that is twice as tall and half as wide. Cover this double-height stack with wax paper and roll across it lightly to adhere the top and bottom halves without causing the gold leaf to crack or break apart.

Note: You can see in the photo below that, because I started with layers that were much too thick, I had to apply so much pressure with the roller to make the stack thin enough that the gold leaf broke apart.

Halved, re-stacked and re-rolled polymer clay mokume gane stack

Halved, re-stacked and re-rolled polymer clay mokume gane stack

Step 5: Make a Pad or Base for the Mokume Stack (Optional)

Putting a thick pad of polymer clay underneath your mokume gane billet before you distort the layers allows you to get the most out of your mokume stack by making it easier to shave off the slices at the very bottom of the stack..

Another advantage of creating a polymer clay pad or base for the mokume stack is that if you make the top portion of the pad from a clay color that looks good with the colors you've used for the mokume stack, after you finish shaving off the last of the mokume stack, the exposed top layer of the base pad (which includes some patterned areas from the very bottom of the billet) sometimes can be quite attractive. If so, it can be sliced off in a single, thicker layer and used for other polymer clay projects, such as making them into additional cabochons that don't require a separate backing sheet.

I had not yet learned about the advantages of making a pad for the billet at the time I made and photographed the mokume stack for this lens. However, I learned about this concept subsequently at a fabulous workshop with Celie Fago, and now that I've tried it I definitely recommend it. (See note at the end of this step for more information.)

If you wish to make a polymer clay pad as a base for your mokume gane billet:

  • Condition 2 oz. of polymer clay by hand or with a pasta machine. If you don't care about maximizing the number of veneer slices you can shave from your stack, you can use scrap clay (or a color you don't particularly like, if you have one).
  • Create and shape the pad: Roll out the conditioned clay to a thickness of approximately 1/8" (a bit more than 3 mm), either by hand or on the thickest setting of a pasta machine. Fold the sheet in half from left to right like a book (with the fold at the left edge). Place the clay roller horizontally in the center of the folded clay sheet and roll the upper half of the "book" away from you. Note the length and width of the folded clay. Then [lace the roller at the center of the sheet again and roll the lower half of the "book" toward you. When rolling the folded clay, use only enough pressure to push all the air out from between the top and bottom layers and make them stick them together well. Push and compress the edges of the clay toward the center to return it to its previous folded size that you had noted.

    Turn the rolled clay 90 degrees and repeat, folding the clay from left to right like a book, rolling the back half from the center to the far edge and then from the center to the near edge, and then pushing the edges toward the center. Repeat as many times as necessary so that the pad is approximately the same length and width as the mokume stack.

    Optional: To get as many usable slices from your stack as possible (and possibly reveal an attractively patterned surface on the top of the shaved pad), make approximately the top 1/4 of your pad from a clay color that complements the colors in the mokume gane stack. To do this, roll out a thick sheet of clay in the desired color through a pasta machine on its thickest setting. Trim it to approximately the same length and width as the scrap clay pad and place it on top of the pad. Cover with wax paper and use a clay roller to roll from the center out to the edges in all four directions to gently press out any air between the two layers. Then roll firmly across the top from edge to edge to adhere the new top layer firmly to the pad. Trim any overhanging edges, if necessary.

    Compress the edges of the pad to shape it to the same footprint as the mokume stack. Cover the pad with wax paper and roll lightly across the top to flatten it again.

  • Attach the mokume stack to the pad.* First, attach the clay pad securely to a smooth ceramic tile by placing the pad on the tile, covering it with a fresh sheet of wax paper, and rolling across it in both directions, making sure it is firmly stuck to the tile. Remove the wax paper. Then place the mokume stack on top of the pad, cover with wax paper, and roll across it to adhere the stack securely to the pad.

* Celie Fago uses a slightly different method for preparing the polymer clay pad. Also, her method of making the mokume billet does not involve cutting and re-stacking it to make more layers, so she makes her clay pad first and then builds the stack directly onto the pad. One advantage to this approach (vs. making the pad and the stack separately and then sticking them together) is that when you roll across each new layer after it has been added to the stack, the repeated light pressure helps the bottom layer stick more firmly to the top of the pad. Another advantage is that less pressure is required to adhere the mokume stack firmly to the pad, so there is less risk of the gold leaf layers cracking and breaking apart. The trade-off is that you can't halve the billet and re-stack the halves (because you would end up with a thick layer of the pad in the middle of your stack), and a thicker stack yields more veneer slices for approximately the same amount of effort.

If you wanted to build the stack directly on top of the pad but still make a taller stack (for a greater yield), you could trim the clay rectangles in half or quarters before stacking them, which would mean stacking two to four times as many layers individually (rather than stacking fewer layers, cutting the stack in half once or twice and then stacking those pieces to create 2x or 4x as many layers, which is quicker and easier), but I haven't tried it yet.

Step 6: Distort the Layers in the Mokume Gane Stack

Distorting the alternating-color layers in the stack is at the heart of the mokume-gane technique. The distortion of these layers are what exposes different areas of multiple layers on the surface when cross-sections are exposed by removing thin shavings from the stack. In this tutorial I will show you just one of several different methods for distorting a polymer clay mokume stack.

Turn the stack over, if you wish, and poke randomly spaced holes into it with the tool or implement of your choice. You can use a chopstick, a paint brush handle, a pin tool, a ball-tipped burnisher, a screwdriver, even a finger. The holes can be all the same diameter or different diameters, and they can be made with a single tool or a variety of different implements. Just make sure the holes go all the way through the bottom layer of the mokume stack.

Plugging holes in a polymer clay mokume stack with snakes make from the optional trimmings from Step 3

Plugging holes in a polymer clay mokume stack with snakes make from the optional trimmings from Step 3

Compress the Stack to Close or Plug the Holes (Optional)

If you want the backing sheet color to show through the holes of the veneer, you can skip this step. Otherwise, compress all four edges of the stack toward the center to close up the holes, or you can plug some or all of the holes with clay. (Each of these options creates a different type of mokume gane pattern, so I encourage you to try making several mokume stacks and trying a different hole treatment on each one.)

To plug some or all of the holes, use either a contrasting or coordinating solid color of polymer clay or, if you trimmed the edges of the mokume stack in Step 3 you can use the reserved clay trimmings. Roll the clay into small balls or roll a snake, cut short segments, taper one end and push them firmly into the holes.

Press down on the stack in between the holes, if desired, to distort the layers even more.

Creating depressions or valleys between the holes to further distort the mokume gane stack

Creating depressions or valleys between the holes to further distort the mokume gane stack

Compress all six sides of the stack firmly with your fingers, then cover it with a sheet of wax paper and roll across it firmly with a clay roller.

Note: When shooting the photos, I did not cover the stack with wax paper before rolling it so you could get a better view of what I was doing.

Place the stack on a smooth ceramic tile (or on the prepared clay pad on the ceramic tile), turning over the stack if necessary to ensure that the plain polymer clay side (without the gold leaf) is on the bottom.

Cover the mokume stack with wax paper and roll across it with the clay roller, making sure the stack is stuck securely to the tile or clay pad.

Set the tile (with the clay firmly attached to it) in a cool place for an hour to firm it up before continuing to Step 7.

Compressing a distorted polymer mokume gane stack

Compressing a distorted polymer mokume gane stack

Step 7: Shave Very Thin Slices From the Top of the Stack

Prepare Your Work Area for Slicing the Stack

Place the cool or chilled ceramic tile with the adhered mokume stack at the edge of a counter or table, aligning the edge of the tile that is facing you with the edge of the counter or table. Place a large, fresh sheet of wax paper on your work surface right next to the tile. Stand or sit right up against the edge of the counter or table (depending on its height) so the front edge of the tile is touching your stomach or rib cage. This stabilizes the tile so that it can't slide or move while you're shaving slices off the stack.

Very carefully, clean a brand new tissue blade with alcohol. To do this, stack two sheets of paper toweling and fold them repeatedly to create a thick pad. Dampen the surface of the pad with isopropyl alcohol or rubbing alcohol (either can be purchased at a pharmacy or drugstore). Then, slowly and very carefully, wipe the entire blade with the alcohol-dampened paper towel pad to clean it.

Shave the Stack

Hold both ends of the tissue blade firmly with the fingers of both hands. Always hold both ends of the blade very securely and be extremely careful not to touch the cutting surface of the blade! Remember, it's called a tissue blade because its intended use is for slicing off very thin layers of living tissue (e.g., for a biopsy). Angle the blade so that the cutting edge is facing toward you and the blade is almost parallel to the surface of the polymer mokume stack. The photo where I'm slicing a different stack shows how the blade should be held.

Shaving slices off a metallic polymer mokume gane stack

Shaving slices off a metallic polymer mokume gane stack

Shave off paper-thin slices top of the mokume stack, resting the blade nearly flat on the surface of the clay and bowing it just slightly so it can shave cut down into the clay. Don't try to shave off the entire layer at a time! Small shavings around 1/2" by 3/4" are fine for beginners. Focus on making thin shavings whose thickness is as consistent as possible throughout each slice, and from one slice to another. (With practice, you'll be able to shave wider and longer slices, approximately 1/2" to 3/4" wide by 1" to 1 1/2" long.) As you shave off each paper-thin slice, loosen it from the tissue blade, taking care not to tear it or cut yourself accidentally. Immediately, flip it over and lay it on the wax paper, taking care not to let it wrinkle or touch any of the nearby slices.

Tip: If a slice is too thick or the thickness is uneven, cover it with a fresh piece of wax paper and roll across it lightly to get a uniform thickness.

See Why You Want to Roll the Polymer Clay Layers Thinner Than Shown in My Photos?

As I mentioned earlier, I rolled the clay much thicker than usual in the sample mokume stack for this tutorial so that you could see the layers more easily in the stack cross-section photos. The photos of the shaved stack show why it's a bad idea to make the layers thick. Notice how the bands of color in the patterned slices are thick and widely spaced? That won't happen if you follow my directions to roll out the clay layers thinner.