Bronze Clay for Jewelry Making and Sculpture
Bronze Clay is Bronze Metal in Malleable Form
New bronze clay brands and formulas are being introduced to the marketplace at a rapid pace, and it's difficult to keep up with this moving target. This article will explore the wide variety of bronze clay brands and formulas currently available and discuss tips and techniques for working with them successfully.
You may also be interested in my comprehensive article about BRONZclay brand bronze clay (original formula). I hope that metal clay artists will find this information helpful.
What Is Bronze Clay?
Bronze clay is a malleable form of bronze metal that, depending on the brand and formula, is sold as lump clay and/or as bronze clay powder that can be rehydrated into lump clay as needed. It is made by mixing microscopic particles of bronze metal with an organic binder. Lump bronze clay is premixed with water to a clay-like consistency prior to packaging; bronze clay powder is sold in powdered form and rehydrated in the desired quantities just before using it.
When moist, bronze clay can be molded, sculpted, rolled out into sheets, rolled into balls or snakes, twisted, sliced, cut out with shape cutters or with a blade or needle tool (freehand or with a shape template), poked, impressed with texture, and otherwise manipulated as desired. If desired, certain types of gemstones may be embedded into the clay before firing, or settings may be embedded for gems that will be set after firing. Once bronze clay dries, it can be easily sanded, filed, drilled, carved, sawn, cut or sliced. When shaping, texturing and embellishment are complete and the clay is allowed to dry thoroughly, the piece is buried in activated carbon inside a kiln-safe container and then fired in the kiln, where any remaining moisture evaporates, the organic binder burns away and the bronze metal particles fuse together in a process known as sintering. After cooling, the bronze metal piece may be finished in a variety of ways.
A very large number of competing bronze metal clay brands are available currently, and most of those brands offer multiple formulas. The following chart includes most of the brands and formulas currently on the market (new ones are introduced frequently) along with the approximate shrinkage rate for each formula.
Bronze Metal Clay Shrinkage Chart by Brand and Formula
Brand / Formula
Aussie Gold Bronze (regular and Super Flex), Ruby Bronze (regular and Super Flex), Antarctic Moonlight and Antarctic Sand
Five Star Bronze and White, Red and Light Bronze
Goldie Bronze Hard,Soft and Mid
Goldie de la Rosa Bronze
Goldie Roman Bronze
Goldie Sculptor's Bronze
Goldie Snow Bronze
Hadar's One-fire Champagne Bronze (regular and Flex), Dark Champagne Bronze (regular and Flex), Flex Rose Bronze
30% (flat, 6 cards); rings shrink 3 sizes
Hadar's One-fire Rose Bronze and Quick-fire Rose Bronze
25% (flat, 6 cards); rings shrink 1½ sizes
Hadar's One-fire Bronze, Brilliant Bronze and Flex Brilliant Bronze; Quick-fire Bronze and Brilliant Bronze
15% (flat, 6 cards); rings shrink 1½ sizes
Hadar's One-fire Smart Bronze
23.5% (flat, 6 cards); rings shrink 2 sizes
Hadar's One-fire White Bronze and Flex White Bronze
minimal shrinkage; use with other clays
Hadar's Traditional / Flex Bronze, Brilliant Bronze and Rose Bronze
25-28% (flat, 6 cards); rings shrink 1½ sizes
Metal Adventures BRONZclay (original)
Metal Adventures FASTfire BRONZclay
Prometheus Bronze and White Bronze
Zab's Luna Bronze
Zab's Sol Bronze and Rojo Bronze
Bronze Clay vs. Fine Silver Metal Clay
Very different firing schedules and firing methods!
The differences between working with bronze clay and working with fine silver clay vary somewhat, depending on the brand of bronze clay. But the key differences between these two types of metal clay relates to sintering. Not only the firing schedule but also the firing method and requirements for bronze clay and other base metal and alloy metal clay types (such as sterling silver clay) are radically different from those for fine silver clay.
Those of us who have worked with metal clay for a long time started out working with PMC or Art Clay Silver fine silver clay. In fact, for many years, fine silver clay was the only type available of metal clay other than gold metal clay, which always has been too expensive for frequent use. That's why metal clay still is commonly referred to as "precious metal clay". Fine silver metal clay is much more forgiving than bronze clay or other base metal clays or metal clay alloys in terms of its sintering requirements. All formulas other than Original / Standard PMC (now discontinued) can sinter at a wide range of firing schedules across a continuum of firing times and temperatures. Low-fire fine silver clay can be torch-fired with a butane torch. such as a kitchen torch or crème brûlée torch
Bronze Clay Materials, Tools, Supplies and Equipment
For working with bronze clay you will need basic metal clay materials, tools, supplies and equipment plus as many intermediate and advanced tools as you want and can afford. See my article on Metal Clay Materials, Tools, Supplies and Equipment for my recommendations for a well-stocked basic metal clay toolkit from must-haves to wish list items.
You'll also need certain additional tools, supplies and equipment supplies including duplicates of items that cannot be cleaned thoroughly, such as sandpaper and polishing papers. Please see my article on BRONZclay Tools and Supplies for more information. Although it is geared specifically toward original BRONZclay, 99% of it applies to all bronze clay brands and formulas.
Keeping Hands and Nails Cleaner When Working With Bronze Clay
When we work with silver clay, most of us (especially those of us with very dry skin) tend to get some silver clay or slip on our hands and nails. Because it is silver, we just rinse or wipe it off and maybe try to reclaim it.
Some bronze clay formulas also leave more residue on our hands and nails during our work session than silver clay. Because of the color it can make our hands appear dirty or stained. This is especially true if your clay is sticky. To avoid stickiness, don't add more water than necessary when preparing bronze clay from powder and make sure to use enough olive oil when conditioning/wedging original BRONZclay, i.e., until it no longer is sticky. Cool Tools Slik balm is great for conditioning FASTfire BRONZclay.
As with silver metal clay, any residue on your hands and nails can be washed off with soap and water, and a nail brush can help remove any residue that has gotten under your finger nails.
Keeping Bronze Clay Moist While You Are Working
As soon as bronze clay is exposed to the air, the moisture in the clay begins to evaporates and the clay starts to dry out, which can cause cracking or premature hardening. So, as with any metal clay, it's important to actively keep the moisture inside the clay.
A very convenient way to keep metal clay moist during your work session is to use clay humidifier, such as Donna Lewis's excellent LiL BeLLA humidifier (see my review of the LiL BeLLA in my article on Metal Clay Product Reviews. You also can create a makeshift clay humidifier by gluing the hook side of a short strip piece of Velcro to the inside of an inexpensive drinking glass ("old fashioned" glass) and gluing the loop side of the Velcro to a small piece of kitchen sponge with GOOP or another flexible waterproof glue. When you are ready to open your clay, wet the sponge, squeeze out the excess water so it doesn't drip, and attach it to the inside of the glass with the Velcro strip. Invert the glass onto a small, flat plate or on a piece of plastic wrap on a convenient corner of your worktable. Unwrap your ball of conditioned clay, remove the amount you need for your work session and rewrap and store the remainder. Lift the edge of the inverted glass, slip your working clay onto the plate or plastic wrap, and replace the glass to keep the clay moist. As you work, just lift the edge of the glass, pinch off and remove another piece of clay, and replace the glass.
An alternative for keeping your working clay moist is to keep the unused portion in a flexible storage pouch, such as the ClaySafe or ClayVault from Metal Clay Supply. Metal Clay Supply recommends wrapping bronze clay in plastic before placing it into one of these flexible pouches. To keep the storage environment moist, the ClayVault comes with an absorbent crystal that is soaked in water and placed inside the pouch along with the loosely wrapped clay (the plastic wrap keeps it from touching the moisture crystal directly). If you're using the ClaySafe, dampen a small scrap of sponge and tuck it into the pouch along with the loosely wrapped clay. Important: Label whichever flexible pouch you use "bronze" and use it only with bronze clay to avoid cross-contamination with other types of metal clay.
If your studio or work space is in a dry climate or the environment is dry from heating or air conditioning, keep a humidifier on (or keeping a pot of simmering water on a hotplate) near your work space to keep your metal clay from drying out too quickly as you work.
Preparing Bronze Clay from Powder
Some brands and formulas of bronze clay are sold in powdered form rather than as lump clay. The bronze clay powder is mixed with distilled water according to the manufacturer's instructions until it is rehydrated into lump clay of the desired consistency.
Each manufacturer has its own instructions, but the method that Hadar Jacobson recommends for mixing water into her own Hadar's Clay brand metal clay powder is adaptable to most brands and formulas of powdered bronze clay. The water is sprayed onto the powder and mixed in gradually until lumps form, then the lumps of clay are scraped onto an oiled work surface and alternately rolled under a plastic bag and folded over until the mixture is homogeneous and workable. Hadar says mixing the clay from powder takes less than five minutes.
Hadar advises that, although her metal clay powders are non-toxic, "It is not healthy to inhale any powder of any kind. Use a protective mask and goggles when handling the powder."
Hadar's Clay Mixing Instructions
Goldie Bronze Mixing Instructions
Making Flexible Bronze Clay Sheet to Use With the Silhouette Electronic Cutting Machine
With the recent interest in using the Silhouette CAMEO and Portrait electronic cutting machines to cut precise, repeatable, intricate shapes and engrave on metal clay, some manufacturers have started making formulas specifically for that purpose. Hadar's Clay One-fire Flex Clay and Aussie Metal Clay's flexible formulas were formulated with electronic cutting machines in mind. These formulas can be rolled into very thin sheets that retain some flexibility when dry.
Recommended Books for Working with Bronze Clay
One of the Best Metal Clay Books Ever Written Includes Great Information on Working with Bronze and Copper Clays
Talented metal / polymer clay jewelry artist and miniaturist Sue Heaser teaches clay techniques in a simple, straightforward manner. Her comprehensive book, contains excellent instruction on a wide range of metal clay techniques as well as a lot of valuable information about working with base metal clay. Highly recommended. Metal Clay for Jewelry Makers: The Complete Technique Guide
Learn About Making Bronze Clay Jewelry and Other Objects from Yvonne M. Padilla of Rio Grande's Technical Support Team
Renowned jewelry making supplier Rio Grande is responsible for the packaging, marketing and distribution of Metal Adventures' metal clay brands and formulas. Yvonne Padilla, a well known jewelry artist and excellent teacher, is also part of Rio's technical support team, so she was able to test and work with BRONZclay long before it was available to the metal clay community as a whole. In her book, Bronze Metal Clay: Explore a New Material with 35 Projects, she has shared her knowledge about working with this material. This book is targeted primarily to new users of bronze clay and contains an overview of how to work with this material and the differences versus working with silver metal clay, an introduction to bronze clay patinas, a section on troubleshooting firing and sintering problems, 35 bronze clay projects, mostly jewelry, and a gallery of beautifully photographed examples to inspire you. The designs are fairly simple, so if you don't want to make the projects as practice pieces you may want to adapt them to suit your own artistic voice.
World-Renowned Artist and Metal Clay Master Instructor Gordon Uyehara Shares His Mental and Technical Approaches to Creating Exquisite Jewelry and Objets d'Art
In his book Metal Clay Fusion: Diverse Clays, Detailed Techniques, Artful Projects Gordon Uyehara shares his Zen mindset, focus on attention, accuracy and detail, and specific techniques and templates for creating his exquisite metal clay jewelry, decorative and functional objects. His distinctive designs are inspired by technology and nature. Gordon also shares his working techniques and firing schedules for bronze clay, copper clay and bronze and copper together. This book, published by Lark Crafts, is part of its Metal Clay Master Class series. Reading it is, indeed, the next best thing to taking a master class with Mr. Uyehara. Although out of print, it's worth seeing out.
Metal Color and Patina Recipes to Enhance Your Fired Bronze Clay Pieces
by Richard Hughes and Michael Rowe includes everything you could possibly want to know about metal patinas and other metal coloring techniques. It contains hundreds of thoroughly tested color and patina recipes and treatments. Although the recipes for bronze were tested on cast bronze, many if not most are also suitable for sintered bronze clay. The Colouring, Bronzing and Patination of Metals
Using Accent Silver to Embellish Fired Bronze Clay
Silver accents can be quite striking on a bronze design. The easiest way to add them is by using a product called Accent Silver, which is essentially metal clay slip made from a silver alloy. It is applied with a brush, allowed to dry thoroughly, and then carbon fired in a full-size kiln or a trinket kiln such as the UltraLite Beehive Kiln. Accent Silver also works on copper and brass, whether milled or cast metal components, such as filigree stampings, or fired metal clay.
Using Accent Silver to Embellish Bronze or Silver Metal
BRONZclay Wing Print Earrings with Accent Silver - Project Tutorial
© 2008 Margaret Schindel